AUTOMATIC COUNTING MACHINE

TALLY
COUNTING UNIT

The automatic counting machine is specifically designed for laboratories, R&D departments, pilot plants, and small-scale pharmaceutical and nutraceutical production. Its compact design combines high counting accuracy with reliable performance, making it an ideal solution for product development, clinical batches, and low-volume manufacturing.

The machine features a dual-channel counting system for the accurate counting and filling of bottles with tablets, coated tablets, hard capsules, softgel capsules, and other solid dosage forms. Advanced through-beam optical sensors precisely detect free-falling products, ensuring consistent counting accuracy while minimizing product waste.

To maintain optimal performance, the optical sensors are equipped with an automatic dust accumulation monitoring system, which continuously checks sensor cleanliness and alerts the operator when a pre-set maintenance threshold is reached.

Designed and manufactured in compliance with GMP guidelines, all product-contact parts are made from AISI 316L stainless steel, ensuring maximum hygiene, corrosion resistance, and suitability for pharmaceutical, nutraceutical, and healthcare manufacturing environments.

The result is a high-precision laboratory counting machine that combines ease of use, reliability, and GMP-compliant construction for efficient bottle filling and counting applications.

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      DETAILS

      Product hopper in 316L steel with a capacity of approximately 25 litres, equipped with a minimum level sensor.
      Diaphragm aperture adjustment with digital reference, for simple and precise fine-tuning during format change.
      Two-channel linear vibrating tray in 316L stainless steel, for the progressive separation of the advancing product.
      Two rotary actuators to stop the product feeding when the set count is reached and a funnel (in format) to convey the counted products into the neck of the bottle.
      Manual adjustment of the height of the counting head with digital reference, to adapt to the different height of the bottles.
      Siemens 4.3” color touch screen for machine management and Siemens S7 PLC.

      COMPLETE PHARMACEUTICAL AND NUTRACEUTICAL PACKAGING LINE

      Automatic Tablet & Capsule Counting Machine for Bottle Filling

      The TALLY automatic counting machine is a high-performance tablet and capsule counting machine designed for accurate bottle filling in pharmaceutical, nutraceutical, healthcare, and industrial packaging applications. Engineered for medium-scale production, it combines precision counting, reliable product handling, and easy integration into complete packaging lines.

      The machine features two loading and unloading tables connected by a constant-speed conveyor, ensuring a continuous product flow and optimal bottle positioning throughout the counting process. This design maximizes production efficiency while maintaining exceptional counting accuracy for tablets, capsules, softgels, coated tablets, and other solid dosage forms.

      Automated Counting and Bottle Filling Process

      The fully automatic operating cycle guarantees fast, accurate, and repeatable production.

      An empty bottle is automatically positioned beneath the counting head, where a dedicated sensor verifies its correct placement. Once detected, the counting system dispenses the programmed quantity of tablets, capsules, or pills with high precision. After filling, the bottle is automatically released and replaced by the next empty container, ensuring a continuous and efficient production cycle with minimal downtime.

      Complete Pharmaceutical and Nutraceutical Packaging Line

      The TALLY counting machine can be seamlessly integrated with automatic capping machines, labeling machines, and bottle handling systems to create a complete pharmaceutical bottle filling line or nutraceutical packaging line. Its modular design makes it the ideal solution for manufacturers seeking a scalable and flexible production system capable of handling a wide variety of products and bottle formats.

      Whether you need an automatic tablet counting machine, a capsule counting machine, or a complete bottle filling system, TALLY provides the precision, reliability, and productivity required by today's pharmaceutical and nutraceutical industries.

      COMPLETE AUTOMATED TALLY LINE

      VIDEO TALLY COMPLETE LINE

      TECHNICAL DATA

      SIZE

      750 X 950 X 1800 H. mm

      SPEED (tablets/h)

      Up to 57.000

      BOTTLE  Ø 

      20 -100 mm

      BOTTLE HEIGHT

      60 - 215 mm

      TABLET  Ø 

      3 - 20 mm

      CAPSULE SIZE

      000 - 5

      POWER SUPPLY

      220 Volt, single phase

      NOISE LEVEL

      Not exceeding 80 dB(A)

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